Case Study
Case Study
Case Study
Case Study
Case Study

2-Parallel Pilot-Scale Deep HDS plant

with continuous atmospheric and vacuum distillation
The task

A very flexible unit, able to handle used-vegetable oil type feedstocks of different qualities

Operating with up to VGO-type, high-viscosity feedstocks
The ILS solution

2m long reactors which can be operated either isothermally or adiabatically making them particularly powerful tools for process optimization studies

The ability to operate the reactors in up- or down flow mode means that 100% effective catalyst wetting can always be realized.

ILS was chosen for this project because of our vast experience in fixed-bed reactor design and our willingness to design both the hardware and process-control system for this company to their local site standards. The client has a large bio-refinery and needed to have a pilot unit that operated at as small a scale as possible but still large enough to allow for continuous atmospheric and vacuum product fractination to allow for a full-product workup and analysis. This data could then be implemented in complex ASPEN simulations to predict the impact that different catalysts will have on the refinery production.

The unit is capable of operating the two fixed-bed reactors either in parallel or in series, when hydrotreating followed by hydrocracking is desired. The fully-integrated atmospheric and vacuum distillation columns mean that products formed can immediately be fractionated into sufficient quantities to make complete characterization of the fuels formed possible. ILS managed to split the unit into explosion proof zones to maximize the safety of operating with the unit.

The result

The unit was delivered to the clients 100% satisfaction and has been in operation for almost 10 years now.

It is a powerful tool that provides the clients process simulation group and catalyst group with the data they need to choose the best catalyst provider and accurately predict the effect that the choice of a particular catalyst and set of operating conditions will have on the full-scale process.
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